Self-Bonding Enameled Wire

Simplified Coil Winding with Superior Bonding Performance

Our Self-Bonding Enameled Wire combines the excellent insulation properties of standard enameled wire with a special outer bond coat that can be activated by heat, solvent, or both. This advanced wire eliminates the need for additional binding materials during coil formation, offering a cleaner, faster, and more efficient winding process.

Key Features:

• Dual-Layer Coating: Base enamel insulation with an outer self-bonding layer.

• Bonding Methods: Can be activated by hot air, oven heat, alcohol-based solvents, or electrical current (depending on the application).

• Strong Adhesion: Ensures compact and vibration-resistant coils without using tapes, varnishes, or other binders.

• Thermal Class Options: Available in Class 130, 155, 180, and 200.

• High Flexibility: Maintains excellent winding properties even after bonding.

• Available Types: Round and rectangular wire in copper (and available in aluminium on request).

Applications:

• Voice Coils

• Electric Motors (Small and Micro)

• Transformers (especially for audio and instrumentation)

• Relay Coils

• Inductors and Sensors

• Hearing Aids and Medical Devices

Benefits:

• Faster coil production and simplified assembly

• Cleaner finish with no residue or additional bonding materials

• Enhanced mechanical strength and resistance to vibration

• Ideal for compact and high-precision winding applications

Need technical guidance or custom sizing?
Contact us today to discuss your requirements. Our team will assist you with technical details, price quotes, and delivery timelines.